Taking the Trial out of Industrial Maintenance

The word “trial” can be defined in one of three ways: those that deal with legal matters, those that test the qualities of something, and those that test a person’s endurance. In the world of industrial machines, the two latter definitions are what will be tackled when it comes to maintenance.

It is a known fact that pieces of equipment and machinery are expensive, so they are handled with utmost care. Most companies can only invest in new equipment once in a while because it will cost both time and money to purchase and train employees to handle the machine.

As such, most business owners strive to maintain their heavy machinery’s longevity and durability through preventive maintenance. But when it comes to handling new equipment, it can be difficult to gauge whether a maintenance practice that worked for their previous machines will work on the new ones until they try it.

This, however, is where it can get tricky because an improper method can damage the new machine, rendering it useless before it can even be used for operations. The result is both a waste of time and money because you would have to cash out again to repair or replace the machine.

But if you can research tried-and-tested practices for the machines you’re going to use before you buy them, it can save you a lot of time and money in the long run. This way, you won’t need to try out the machine to be assured of its quality, and it won’t be trying on your patience as a machine operator. Here are some tips you can use to extend the life of your machines:

Cleaning Methods

It’s normal for machines to get dirty and contaminated over time. This is because residual sediments are left inside the pipes after each use, or the dirt accumulates because of exposure to the natural elements. Among the common cleaning methods, the hydroblasting technique proves to be one of the most effective solutions.

This is a great alternative to abrasive and chemical cleaners because they can damage the machines’ interior linings. But instead of cleansing the machine with toxic chemicals, this technique uses pressurized water to get rid of the built-up grime and sediments from within the pipes, tanks, or vessels.

Another factor that is of utmost importance is making sure that your machines’ seals and filters are well-maintained. These must be regularly inspected and kept in good condition because they are in charge of making sure that no contaminants can enter the machine without the operator’s knowledge.

Preventive Maintenance

automation concept

Routine cleaning and inspections can only do so much to prevent eventual damage, especially if wear and tear are considered. The signs of wear and tear can be unnoticeable until it becomes too late to fix, which you don’t want to happen because replacing a machine can be expensive.

That’s why preventive maintenance is something that you have to live by. The phrase “prevention is better than cure” can also be applicable here because it really is much better to prevent a problem from happening instead of solving the problem once it sprouts.

To do this, you must maintain a regular repair schedule for all your equipment, even if it isn’t showing any signs of damage. This can include checking the fluids, bolts, tracks, tires, or electrical systems within each piece of machinery so that you can be assured that everything is working in perfect condition.

Operator Training

Among all the problems that can arise with machines, improper handling by the operator occurs frequently. This is because there are specific instructions for each type of machine, and it can be confusing to the operator if they are in charge of multiple types of equipment.

Most workplace accidents also happen while operating machines, which is why it’s vital to train the operators that are going to use them every day. Poor and improper operation can also be the cause of machine breakdown that will cost you money in repairs or replacements.

But if you can devote some time to properly training your operators in the beginning and continue to train them once in a while, then you might be able to lessen the accidents occurring in your premises. Doing so can also easily lengthen the life and durability of your equipment.

Handling machinery is not an easy task. It takes patience, attention to detail, and skills to make sure that a machine is working in a prime condition. That being said, while experience will always be a great teacher, research can do just fine in preparing you for whatever may come your way.

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